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Considering that worn balls in an industrial mill charge constitute about 15 to 40 percent and that the highest difference in breakage rate observed being nine percent for purely one shape charge; it is very doubtful whether it is worthwhile in attempting to develop techniques for removing worn balls from the mill.
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Ball Charge and Grinding Efficiency (22 replies) Low ball ratio is not the same as low mill density. If the slurry density falls below 80% then the slurry will not adhere to the balls and there will be no further abrasion grinding (only impact grinding). Reducing the ball charge will reduce the grinding capacity
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Thus, the inclusion of iron, from the balls and the mill body, in face powder is highly undesirable since such iron imparts a brown tint to the powder, and for this reason cosmetic and similar materials are usually ground in a mill having a ceramic body and with smooth natural pebbles as the grinding medium; that is, in a pebble mill